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Preventing machine hazards

Machines are essential tools but pose significant risks if not handled properly. Common hazards include crushing, shearing, entanglement, impact, and drawing-in dangers. To prevent these, implement comprehensive training, use guards and safety features, conduct regular maintenance, and ensure clear signage and accessible emergency stops. Engineering insurance provides additional financial protection against machine-related losses. Prioritizing safety and proper precautions can help protect both people and assets.

  • 19 May 2025
  • 4 min read
  • 4 views


Machines make our lives easier. But when not handled properly, they can pose serious risks. From factories to farms, machinery hazards can lead to injuries, property damage or worse. That’s why it is important to understand the dangers and how to prevent them. Taking the right precautions protects both people and machines.

Types of machine hazards

Let’s look at the most common types of mechanical hazards:

  • Crushing hazards: These occur when a body part is caught between moving parts or between a machine and a fixed object.
  • Shearing hazards: These happen when machine blades or parts move past each other and can cut.
  • Entanglement hazards: Loose clothing, hair or jewellery can get pulled into moving parts.
  • Impact hazards: When objects are ejected from a machine or the machine itself moves unexpectedly.
  • Drawing-in hazards: These involve rollers or gears pulling in materials and possibly body parts.

Every business using machines should perform a machine risk assessment to spot these dangers early.

How to prevent machine hazards?

Prevention starts with awareness. Here’s how you can reduce risks:

  • Training: Make sure everyone using the machine knows how to operate it safely.
  • Use of guards and safety features: Physical barriers like covers or sensors can prevent contact with dangerous parts.
  • Regular maintenance: Machines should be inspected and serviced regularly to avoid unexpected malfunctions.
  • Clear signage: Warning labels and instructions near machines are a must.
  • Emergency stops: These should be easy to access and test regularly.

An effective machine risk assessment example would include identifying hazards, evaluating the risk level and outlining ways to control or eliminate the hazard. Also, consider taking engineering insurance, a specialised type of coverage designed to protect businesses from financial losses related to the use of machinery, equipment and engineering projects. It’s a smart way to add a safety net beyond physical precautions.

Conclusion

Machines are useful but come with risks. By understanding hazard machinery, taking proper safety steps and ensuring insurance coverage, you can work smarter and safer. Always prioritise safety and take the necessary precautions to protect people and assets.

Disclaimer: The information provided in this blog is for educational and informational purposes only. It is advised to verify the currency and relevance of the data and information before taking any major steps. Please read the sales brochure / policy wordings carefully for detailed information about on risk factors, terms, conditions and exclusions. ICICI Lombard is not liable for any inaccuracies or consequences resulting from the use of this outdated information.

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